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FEA tips

  • Start with a Free Body Diagram to understand loading conditions.
  • Often forces are only expected/applied on a small section of a model's surface. CAD software allows you to 'break' the surface into multiple parts, then apply constraints or forces ONLY there.
    • NX command is Insert -> trim -> divide face
    • Solidworks command is Insert -> split line
  • Thorough FEA analysis should include regular expected use, worst case use, and expected misuse cases.
    • This is especially true for consumer products and applications to avoid injury and lawsuits.